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Production Report for six months ended 30 June 2011 (PDF)

 Zug, 26 July 2011
Highlights:

  • Stronger second quarter volumes of thermal coal, copper, platinum, nickel and zinc, following weather-related and other operational issues which impacted first quarter production
  • A rapid recovery at flood-affected mines in Queensland and volumes from newly commissioned Goedgevonden and Mangoola operations contributed to a 5% rise in thermal coal production to 32.4 million tonnes, despite operational challenges at Blakefield South and Ulan mines
  • Mined nickel rose by 31% to 36,709 tonnes, benefiting from the successful commissioning of the Nickel Rim South and Fraser mines and the rapid ramp-up of the Falcondo ferronickel operation
  • Mined zinc in concentrate volumes rose by 3% from the Mount Isa Mines and McArthur River operations, despite the impact of flooding in the first quarter, while overall zinc volumes were impacted by planned lower zinc production at Antamina
  • A 6% improvement in second quarter mined copper production compared to the first quarter offset the impact of adverse weather in Australia, Chile and Peru on first half production
  • The greenfield, 10.5 million ROM tonnes per annum AUD1.1 billion ($1 billion) Mangoola thermal coal mine in New South Wales, Australia successfully commenced operations in February, ahead of schedule and under budget
  • In June, the first shipment of iron ore concentrate left Xstrata Copper’s newly commissioned magnetite plant, part of the AUD589 million ($542 million) transformation of Ernest Henry into a major underground copper-gold operation
  • Significant increases in mineral resource estimates were announced at the Antamina copper and zinc mine in Peru and the Frieda River copper project in Papua New Guinea

 

Xstrata contacts:

 

 

 

Investors & analysts

Claire Divver

 

Martin Fewings

Telephone

+44 20 7968 2871

 

Telephone

+44 20 7968 2893

Mobile

+44 7785 964 340

 

Mobile

+44 7790 591 536

Email

cdivver@xstrata.com

 

Email

mfewings@xstrata.com

 

 

 

 

Alison Flynn

 

Caroline Yates

Telephone

+44 20 7968 2838

 

Telephone

+44 20 7968 2878

Mobile

+44 7769 314374

 

Mobile

+44 7824  826 546

Email

aflynn@xstrata.com

 

Email

cyates@xstrata.com

 

 

 

 

 

                               

Notes to editors

About Xstrata plc

Xstrata is a global diversified mining group, listed on the London and Swiss Stock Exchanges. Headquartered in Zug, Switzerland, Xstrata maintains a meaningful position in seven major international commodity markets: copper, coking coal, thermal coal, ferrochrome, nickel, vanadium and zinc with additional exposure to gold, cobalt, lead and silver.  The Xstrata Group also comprises a growing platinum group metals business, iron ore projects, recycling facilities and a suite of global technology products, many of which are industry leaders. The Group's operations and projects span 21 countries.

 

Xstrata Alloys

Ferrochrome production volumes fell by 4% in the first half of 2011 compared to the first six months of 2010, due to a number of furnace refurbishments that were brought forward into the first half.  Maintenance activities focussed largely on the more efficient Premus furnaces, resulting in lower consumption efficiencies and increased production costs.    

The ferrochrome benchmark price rose from $1.25 per pound in the first quarter to $1.35 per pound in the second quarter, falling by 11% in the third quarter to $1.20 per pound due to weak demand and destocking in Europe and lower demand in China.

Ferrovanadium production volumes decreased by 10% compared to the first six months of 2010, due to a planned two week maintenance shutdown.  Some vanadium pentoxide for ferrovanadium conversion was redirected towards direct vanadium pentoxide sales to benefit from more favourable market conditions.

Permitting delays and blasting restrictions for the current open pit operation at Eland resulted in lower PGM volumes in the first half of 2011.  Mining recommenced in the second quarter, although the disruption to the mining plan has resulted in a delayed production build-up at the eastern pit.  The Mototolo joint venture maintained nameplate ROM production of around 200,000 tonnes per month throughout the period.

The development of both decline shafts at the Eland underground development is progressing well with a total of 7,650 metres developed to date and the bulk of the surface infrastructure completed.  Initial production from the first operating level of the western decline, the Kukama shaft, is expected during the fourth quarter of 2011, following the completion of the first phase of the underground ore handling conveyor belt infrastructure.

Ferrochrome

 

Six months to 30.06.11

Six months to 30.06.10

Year ended 31.12.10

Attributable* saleable production (kt)

581

608

          1,165

Indicative average published price (c/lb) (Metal Bulletin)

130.0

118.5

         124.3

*

Reflects Xstrata’s 79.5% share of the Xstrata-Merafe Chrome Venture

Vanadium

 

Six months to 30.06.11

Six months to 30.06.10

Year ended 31.12.10

Consolidated* saleable production

 

 

 

   Ferrovanadium (k kg)

1,977

2,186

4,311

   Vanadium pentoxide (k lb)

10,093

10,707

21,874

Indicative average published price ferrovanadium ($/kg V) (Metal Bulletin)

30.3

30.7

30.1

Indicative average published price vanadium pentoxide ($/lb) (Metal Bulletin) 

6.8

7.0

6.9

*

Consolidated 100%

Platinum

 

Six months to 30.06.11

Six months to 30.06.10

Year ended 31.12.10

Consolidated** saleable production (oz)

 

 

 

Platinum

50,677

63,937

117,659

Palladium

25,237

32,882

59,584

Rhodium

8,178

10,759

19,602

Average (London Platinum and Palladium Market) Platinum price ($/oz)

1,789

1,597

1,611

Average (London Platinum and Palladium Market) Palladium price ($/oz)

776

468

527

Average (Johnson Matthey) Rhodium price ($/oz)

2,307

2,635

2,406

**

Consolidated 100% of Eland and 50% of Mototolo

 

Xstrata Coal

Australian thermal coal production increased by 9% compared to the first half of 2010, bolstered by the commencement of operations at Mangoola open cut mine ahead of schedule in February. The full impact of new volumes was partly offset by severe flooding in Queensland earlier in the year and, in New South Wales, by the temporary cessation of operations at the Blakefield South mine following an underground fire and temporary interruptions to the Ulan longwall as a result of significant water in the underground operating area.

Despite a rapid recovery at the majority of Xstrata’s mines from the Queensland floods, delays in the repair of damaged rail infrastructure prevented domestic and export sales from the Rolleston operation for several weeks.

Recovery work at the Blakefield South mine is expected to continue through to the end of this year, while production at Ulan is currently ramping up. Semi-soft volumes were lower than the comparable period in 2010, due to the planned closure of the United Colliery in New South Wales in February 2010 and reduced market demand due to the Japan earthquake and tsunami.  Planned longwall moves at the Oaky No. 1 and North mines in Queensland and at the Tahmoor mine in New South Wales during the period impacted coking coal production, which was 0.7 million tonnes lower than the same period last year.

South African thermal coal production was slightly higher than the corresponding period in 2010, as the ramping up of Goedgevonden offset the impacts to production of the ongoing transition of the South African coal operations into three large-scale, lower cost, primarily open cut complexes as well as aligning production to available export rail capacity.

Cerrejón volumes were slightly lower than the corresponding period in 2010 due to excessive rainfall during the period. 

(million tonnes)

Six months to 30.06.11

Six months to 30.06.10

Year ended 31.12.10

Total consolidated production**

38.5

38.6

79.9

Total thermal coal

32.4

30.9

65.6

Australian thermal

18.9

17.4

37.8

South African thermal*

8.4

8.2

17.7

Americas thermal**

5.1

5.3

10.1

Total coking coal (Australia)

3.1

3.8

7.7

Total semi-soft coking (Australia)

3.0

3.9

6.6

Average received export FOB coal price ($/t)

 

 

 

Australian thermal

104.0

80.3

85.7

South African thermal

95.5

69.9

74.4

Americas thermal

101.4

68.5

72. 6

Australian coking

259.6

193.7

204.3

Australian semi-soft coking

187.1

123.1

137.3

*

 

**

Mpumalanga is included in 2011 production reporting.  For financial reporting Mpumalanga is excluded from Xstrata Coal’s ex-mine results as it is classified as an Asset Held for Sale

Excludes Prodeco

 

Xstrata Copper

Total mined copper production in the first half of 2011 was in line with the corresponding period in 2010, with a 6% uplift in the second quarter of 2011 compensating for some difficult operating conditions experienced early in the year.  Volumes from Ernest Henry in Australia were significantly higher compared to the first half of 2010 as mining progressed in the final high grade ore zone of the open pit.  Production also improved at Lomas Bayas due to higher recoveries and increased throughput as result of improved equipment availability compared to the previous year.  This was offset by lower production at Alumbrera compared with last year as a result of a geotechnical event in the fourth quarter of 2010 which temporarily restricted access to high grade zones of the pit and impacted head grades.  First half production was also affected by planned lower copper grades and reduced mill throughput at Collahuasi due to adjustments in the mine plan as a result of heavy rainfall in the first quarter of 2011.

Total mined and third party cathode production decreased by 16% due to the closure of the Kidd Metallurgical plant as part of the rationalisation of the Canadian metallurgical complex in May 2010 and a temporary plant shutdown at the Townsville refinery in the first quarter of 2011, due to a severe tropical cyclone in north Queensland in February.

Six months to 30.06.11

Six months to 30.06.10

Year ended 31.12.10

Argentina – Alumbrera*

 

Material mined (t)

33,954,549

44,032,190

84,145,883

Ore mined (t)

7,974,405

13,864,795

25,022,982

Copper head grade (%)

0.42

0.49

0.45

Gold head grade (g/t)

0.46

0.47

0.46

Ore treated (t)

18,874,746

18,831,179

37,427,766

Concentrate produced (t)

230,500

291,532

546,806

Copper in concentrate (t)

59,687

76,502

140,318

Gold in concentrate (oz)

178,001

174,826

360,310

Gold in doré (oz)

14,355

26,968

44,933

Total gold (oz)

192,356

201,794

405,243

Australia - Ernest Henry

 

 

 

Material mined (t)

7,308,491

17,473,949

32,067,774

Ore mined (t)

5,229,329

5,055,591

15,285,508

Copper head grade (%)

1.09

0.40

0.69

Gold head grade (g/t)

0.53

0.19

0.34

Ore treated (t)

5,357,887

4,321,312

9,838,428

Concentrate produced (t)

194,506

57,726

261,164

Copper in concentrate (t)

54,606

16,162

74,595

Gold in concentrate (oz)

69,068

19,540

91,259

Australia - Mount Isa

 

 

 

Ore mined (t)

2,725,730

2,972,672

6,100,701

Copper head grade (%)

2.66

2.67

2.81

Ore treated (t)

2,736,942

2,948,297

6,092,414

Concentrate produced from ore (t)

272,363

288,348

627,749

Copper in concentrate from ore (t)

66,912

71,928

157,696

Anode copper (t)

110,029

89,688

214,685

Refined copper (t)

129,611

138,770

287,001

 

 

 

 


Six months to 30.06.11

Six months to 30.06.10

Year ended 31.12.10

Canada - Kidd

 

 

 

Ore mined (t)

1,251,940

1,162,493

2,428,042

Copper head grade (%)

1.87

2.20

2.28

Ore treated (t)

1,253,581

1,182,284

2,429,104

Concentrate produced (t)

83,790

87,292

188,254

Copper in concentrate (t)

22,244

24,377

52,568

Copper cathode (t)

-

37,973

37,973

Zinc concentrate produced (t) *

95,042

TBU-

160,980

Zinc in concentrate (t) *

50,202

TBU-

86,084

Canada – Horne

 

 

 

Concentrate treated (t)

358,345

372,551

781,277

Anode copper (t)

88,588

91,243

194,277

Canada - CCR Refinery

 

 

 

Refined copper (t)

126,829

139,306

276,310

Chile – Collahuasi**

 

 

 

Material mined (t)

44,099,865

47,228,915

90,203,582

Ore mined (t)

10,218,655

20,777,992

36,986,387

Copper head grade (%)

1.03

1.14

1.09

Ore milled (t)

10,730,591

10,741,537

21,612,749

Concentrate produced (t)

352,694

417,900

787,290

Copper in concentrate (t)

95,258

108,614

204,691

Copper cathode (t)

7,899

8,749

17,088

Chile - Lomas Bayas

 

 

 

Material mined (t)

31,019,058

27,285,467

56,638,851

ROM leach (t)

18,212,894

17,330,487

34,908,666

ROM copper grade (%)

0.25

0.26

0.26

Heap leach (t)

7,382,046

6,883,147

14,235,315

Heap leach copper grade (%)

0.37

0.40

0.39

Copper cathode (t)

37,143

34,620

71,795

Chile – Altonorte

 

 

 

Concentrate treated (t)

516,889

452,168

983,584

Anode copper (t)

155,603

123,794

277,944

Peru - Antamina Copper***

 

 

 

Material mined (t)

25,253,048

19,142,721

40,513,384

Ore mined (t)

6,814,102

5,481,580

11,828,274

Copper head grade (%)

0.95

1.01

1.00

Ore treated (t)

6,257,746

6,115,040

12,321,017

Copper concentrate produced (t)

174,453

167,173

346,883

Copper in concentrate (t)

49,110

49,475

101,741

Peru – Tintaya

 

 

 

Material mined (t)

50,248,745

43,482,097

85,480,993

Ore mined (t)

2,791,805

1,540,643

4,898,028

Ore milled (t)

3,638,139

3,539,607

7,297,655

Copper grade in ore milled (%)

1.03

1.13

1.14

Gold grade in ore milled (g/t)

0.21

0.19

0.20

Concentrate produced (t)

96,688

107,523

229,475

Copper in concentrate (t)

29,028

31,965

67,645

Gold in concentrate (oz)

13,741

12,872

28,289

Copper cathode (t)

12,159

11,755

25,332

Total mined copper production (t) (contained metal)

434,046

434,147

913,469

Total mined gold production (oz) (contained metal)

275,165

234,206

524,791

Total copper cathode (from own and third party material) (t)

313,641

371,173

715,499

Average LME copper cash price ($/t)

9,399

7,130

7,536

Average LBM gold price ($/oz)

1,444

1,152

1,224

*
**
***

100% consolidated figures 
Xstrata Copper's pro-rata share of Collahuasi (44%)
Xstrata Copper's pro-rata share of Antamina (33.75%)

 


Xstrata Nickel

Total nickel production in the first half of 2011 increased significantly to 51,436 tonnes, 13% higher than the same period last year, due to the contribution from the recently commissioned Nickel Rim South and Fraser mines in Sudbury, Canada and the restart in October 2010 of the Falcondo ferronickel operation in the Dominican Republic.

Falcondo has successfully ramped up to a planned annualised run-rate of 14,000 tonnes of nickel in ferronickel per year, 50% of its installed capacity, producing 5,912 tonnes of nickel in ferronickel in the first half of 2011, with improved ore mining management process and increased recoveries.

Total ore mined at the Integrated Nickel Operations (INO) increased by 20% as a result of strong volumes from the Nickel Rim South and Fraser mines in Sudbury and Xstrata Nickel Australasia (XNA).  This was partially offset by an overall decrease in head grade, primarily at Raglan due to a move to new ore zones, and at XNA where mining activity is transitioning to lower grade, disseminated ore.  As a result, nickel in concentrate production from INO increased by 10% to 30,797 tonnes.

Nickel in matte production from the Sudbury smelter fell 6% in the first half of 2011 due to the deferral of a one-week maintenance shutdown from December 2010 to January 2011.  Refined nickel production from the Nikkelverk refinery was slightly higher, producing 45,524 tonnes of nickel metal in the first half of 2011 as a result of successful debottlenecking and process improvements initiated in 2009.

Total mined copper production increased sharply by 46% to 26,673 tonnes compared to the same period last year due to the contribution of the polymetallic Nickel Rim South mine and improved ore volumes from the Fraser mine.

 

 

Six months to 30.06.11

Six months to 30.06.10

Year ended 31.12.10

North America – Sudbury Operations – Mine/Mill

 

 

 

Ore mined (t)

761,339

500,787

1,216,205

Nickel head grade (%)

1.42

1.69

1.40

Copper head grade (%)

3.04

2.88

2.81

Ore treated (t)

917,038

573,208

1,472,459

Nickel in concentrate from own mines (t)

9,702

7,274

15,472

Nickel in concentrate from third parties (t)

692

723

1,341

Copper in concentrate from own mines and third parties (t)

23,554

15,368

36,074

Cobalt in concentrate from own mines and third parties (t)

201

159

341

North America – Sudbury Operations – Smelter

 

 

 

Nickel in matte from own mines (t)

26,737

27,279

59,706

Nickel in matte from third parties (t)

4,349

5,851

13,961

Copper in matte from own mines and third parties (t)

8,558

10,349

22,427

Cobalt in matte from own mines and third parties (t)

967

1,207

2,634

North America – Raglan

 

 

 

Ore mined (t)

565,329

682,619

1,279,778

Nickel head grade (%)

2.32

2.40

2.45

Copper head grade (%)

0.67

0.67

0.68

Ore treated (t)

637,646

662,696

1,318,497

Nickel in concentrate (t)

12,809

13,632

28,237

Copper in concentrate (t)

3,404

3,514

7,134

Cobalt in concentrate (t)

270

276

567

Australia – XNA

 

 

 

Ore mined (t)

350,536

216,833

531,880

Nickel head grade (%)

2.89

3.77

3.81

Ore treated (t)

354,735

222,422

532,144

Nickel in concentrate (t)

8,286

7,054

16,961

Copper in concentrate (t)

397

302

687

Cobalt in concentrate (t)

176

106

245

Europe – Nikkelverk

 

 

 

Nickel metal (t)

45,524

45,458

92,185

Copper metal (t)

17,484

17,697

36,183

Cobalt metal (t)

1,404

1,580

3,208

Dominican Republic – Falcondo

 

 

 

Ore mined (t)

762,297

-

-

Nickel head grade (%)

1.30

-

-

Ore treated (t)

491,534

-

-

Nickel in ferronickel (t)

5,912

-

-

Total mined nickel production (t) (contained metal) – INO

30,797

27,960

60,670

Total mined copper production (t) (contained metal) – INO

26,673

18,264

42,697

Total mined cobalt production (t) (contained metal) – INO

617

520

1,094

Total nickel production (t)

51,436

45,458

92,185

  - Total refined nickel production (t)

45,524

45,458

92,185

  - Total ferronickel production (t)

5,912

-

-

Average LME nickel cash price ($/t)

25,565

21,212

21,809

Average LME copper cash price ($/t)

9,399

7,130

7,536

Average Metal Bulletin cobalt low grade price ($/lb)

17.23

18.83

17.91

 


 

Xstrata Zinc

Despite the impact of flooding in the first quarter, a stronger second quarter performance at Mount Isa Mines and McArthur River Mine led to a 3% improvement in zinc in concentrate volumes from the Australian operations compared to the first half of 2010.  However, at Antamina, zinc volumes were impacted by the mine plan progressing into a lower zinc grade ore zone, reducing total zinc in concentrate production by 4%.

Volumes increased at the San Juan, Nordenham and CEZinc operations, but were offset by the permanent closure of the Kidd Creek Metallurgical site in May 2010, which led to a 10% reduction in total zinc metal production.

Despite a 16% increase in ore treated at Mount Isa and 5% increase at McArthur River Mine, total lead in concentrate production decreased by 4% compared to the first half of 2010, due to a fall in lead grades at the Brunswick and Mount Isa mines.  

 

Six months to 30.06.11

Six months to 30.06.10

Year ended 31.12.10

Australia – Mount Isa

 

 

 

Ore mined (t)

4,488,013

4,043,327

8,596,675

Zinc head grade (%)

5.5

5.5

5.6

Lead head grade (%)

2.4

2.8

2.7

Silver head grade (g/t)

53.6

54.8

53.1

Ore treated (t)

4,638,467

3,990,961

8,566,166

Zinc in concentrate (t)

174,513

168,148

355,024

Lead in concentrate (t)

67,525

72,640

143,666

Lead in lead/silver bullion (t)

66,650

73,972

140,059

Lead in purchased concentrate smelted (t)

3,123

7,988

10,773

Silver in crude lead (k oz)

2,957

3,791

6,775

Silver in purchased concentrate smelted (k oz)

440

1,204

1,611

Australia – McArthur River

 

 

 

Ore mined (t)

1,113,053

1,062,308

2,231,032

Zinc head grade (%)

10.8

11.2

11.0

Lead head grade (%)

4.3

4.3

4.5

Ore treated (t)

1,141,628

1,088,886

2,246,713

Zinc in concentrate (t)

90,765

88,459

183,517

Lead in concentrate (t)

17,092

14,561

31,635

Silver in concentrate (k oz)

721

641

1,463

Europe – San Juan de Nieva

 

 

 

Zinc metal (t)

253,302

253,287

501,119

Europe – Nordenham

 

 

 

Zinc metal (t)

76,767

70,091

145,943

Europe – Northfleet

 

 

 

Mount Isa sourced lead (t)

67,462

78,927

153,453

Other lead (t)

1,406

55

-

Total lead (t)

68,868

78,982

153,453

Mount Isa refined silver (k oz)

2,447

3,762

7,461

Total silver (k oz)

2,447

3,762

7,461

 

 

 

Six months to 30.06.11

Six months to 30.06.10

Year ended 31.12.10

North America – Brunswick mine

 

 

 

Ore mined (t)

1,643,532

1,655,328

3,047,543

Zinc head grade (%)

8.0

8.3

8.0

Lead head grade (%)

3.1

3.3

3.1

Silver head grade (g/t)

101

101

98

Ore treated (t)

1,641,393

1,658,567

3,067,872

Zinc in zinc concentrate (t)

104,087

110,092

195,481

Zinc in bulk concentrate (t)

8,952

11,281

18,554

Lead in bulk concentrate (t)

4,135

7,361

12,651

Lead in lead concentrate (t)

27,122

26,509

47,664

Lead in other feeds to smelter (t)

13,106

15,091

30,056

Total refined lead (t)

39,129

44,224

85,282

Silver in bulk concentrate (k oz)

280

514

851

Silver in lead concentrate to smelter (k oz)

1,370

1,376

2,462

Silver in other feeds to smelter (k oz)

5,951

3,360

7,281

Total silver in doré (k oz)

6,585

6,568

13,066

Copper in concentrate (t)

4,769

4,514

8,200

North America – CEZ refinery *

 

 

 

Zinc metal (t)

36,270

35,250

72,562

North America – Perseverance

 

 

 

Ore mined (t)

571,768

563,893

1,090,643

Zinc head grade (%)

13.4

13.9

14.1

Ore treated (t)

545,141

534,653

1,062,224

Zinc in concentrate (t)

69,047

68,982

139,350

Copper in concentrate (t)

4,890

5,233

10,005

North America-Kidd

 

 

 

Zinc metal (t)

-

46,243

46,243

Peru - Antamina Zinc**

 

 

 

Ore mined (t)

6,814,102

5,481,580

11,828,274

Zinc head grade (%)

2.3

2.6

2.6

Ore treated (t)

6,257,746

6,115,040

12,321,017

Zinc in concentrate (t)

52,773

74,601

130,326

Total zinc in concentrate production (t)

500,137

521,563

1,022,252

Total zinc metal production (t)

366,339

404,871

765,867

Total lead in concentrate production (t)

115,874

121,071

235,616

Total lead metal production (t)

107,997

123,206

238,735

Average LME zinc price($/t)

2,323

2,155

2,159

Average LME lead price ($/t)

2,581

2,084

2,148

*
**

Xstrata Zinc’s pro-rata share of CEZ production (25%)
Xstrata Zinc’s pro-rata share of Antamina production (33.75%)

 

 

Ends